Caledonian College of Engineering Course Work Name of the programme B.Sc. Process Operation and Maintenance (POM) Name of Module with Code Process Equipment Maintenance (MHH706611) Name of the Module Leader/Tutor Mr. Muhammad Mumtaz Mirza Course Work Type Assignment (Preparation of Maintenance plan) Assessment weightage 30% Date of submission 21st May 2017 Aim To develop knowledge and skills on preparing maintenance plan based on strategies, reliability, maintainability and availability concepts and inspection schedule development. Objective To make students learn the concept of developing maintenance plan methodology involved in planning the maintenance of machinery based on performance or time based maintenance plan strategies. A. Knowledge and understanding of the topic 1. Demonstrate knowledge of acquisition of information 2. Demonstrate appropriate application of module knowledge 3. Demonstrate wider reading and comprehension of topic B. Application and analysis of the topic (Module specific Skill) 1. Critically analyze the functions of planned preventive maintenance and develop necessary plan and schedule and control of preventive maintenance activities. 2. Evaluate and allocate responsibilities of maintenance tasks between plant operator and maintenance personnel according to the maintenance plan. 3. Evaluate and apply mathematical models for optimum preventive maintenance and inspection schedule. 4. Evaluate reliability of equipment maintenance. C. The structure in terms of logic and coherence Submissions should have a clear start and a clear end. Information within submissions should also be logical and well grouped. Report structure, Abstract, Introduction & Referencing, Result Analysis, and Conclusion & Future works. D. The use of relevant work examples and/or examples gained from further reading This coursework is an interesting and important part of study as it is proven that application of Process Equipment Maintenance (PEM) techniques to maintenance of equipment. It is suggested to read through some literatures especially those listed below and make a fair attempt to solve the questions. These reading lists are not exhaustive and candidates are encouraged to read further and reference at the end of the course work using Harvard style of referencing. 1. Srinath. L.S,. 2005. Reliability Engineering, 4th Edition, East-West Press. 2. Lewis. E.E., 1996. Introduction to Reliability Engineering, John Wiley & Sons. 3. Kelly Anthony. 2006. Maintenance Systems and Documentation, Butterworth-Heinemann, ebrary [Online] Available from: http://site.ebrary.com/lib/caledonian/docDetail.action?docID=10138685&adv.x=1&p00=eball&f00=all&p01=Engineering&f01=subject. [Accessed on 20th Jan 2017] 4. Mobley R Keith. 2004. Maintenance Fundamentals, 2nd Edition, Elsevier Science & Technology, ebrary [Online] Available from: http://site.ebrary.com/lib/caledonian/docDetail.action?docID=10128041&adv.x=1&p00=eball&f00=all&p01=Engineering&f01=subject. [Accessed on 20th Jan 2017] 5. Hecht. Herbert. 2003. System Reliability and Failure Prevention, Artech House, ebrary [Online] Available from: http://site.ebrary.com/lib/caledonian/docDetail.action?docID=10082014&adv.x=1&p00=eball&f00=all&p01=Engineering&f01=subject [Accessed on 20th Jan 2017] 6. Artiba, Abdelhakim Riane & Fouad. 2005. Maintenance Strategies and Reliability Optimization, Emerald Group Publishing Ltd, ebrary [Online] Available from: http://site.ebrary.com/lib/caledonian/docDetail.action?docID=10085637&adv.x=1&p00=eball&f00=all&p01=Engineering&f01=subject. [Accessed on 20th Jan 2017] 7. Kelly Anthony. 2006. Managing Maintenance Resources, Butterworth-Heinemann, ebrary [Online] Available from: http://site.ebrary.com/lib/caledonian/docDetail.action?docID=10138643&adv.x=1&p00=eball&f00=all&p01=Engineering&f01=subject. [Accessed on 20th Jan 2017] 8. Joseph Berk. 2009. Systems Failure Analysis, ASM International, ebrary [Online] Available from: http://site.ebrary.com/lib/caledonian/docDetail.action?docID=10374912&adv.x=1&p00=eball&f00=all&p01=Engineering&f01=subject [Accessed on 20th Jan 2017] Marking scheme Sl. No. Description Weightage Total Marks 1. Presentation, structure and readability 15 % 15 2. Technical content and relevance 30 % 30 3. Explanation of Maintenance plan selected 40 % 40 4. Relevant conclusion and recommendations 15 % 15 Please note all assignments shall subject to plagiarism software checks, “TURNITIN”. Plagiarism It is important to understand what plagiarism is and how it can be avoided. “Unacknowledged copying from published sources (including the internet) or incomplete referencing”. The following also constitute plagiarism: 1. Copying sections of work from a friend/colleague. 2. Having a friend/family member dictate something to you. 3. Copying and pasting from the internet without citing the source. 4. Copying directly from a study text quotation without citing the source. Quotations When using quotations from books, websites or journal articles you should cite the author and the year of publication then use the quote in quotation marks. Paraphrasing Paraphrasing is where you encapsulate another person’s original idea, argument or conclusion in your own words. It is still necessary to attribute those ideas to the author, and you can do this by using the formatting outlined above for direct quotations, taking care to include the author’s surname and the year of publication. Collaboration We acknowledge that you may undertake joint study with colleagues or as part of a formal training programme. However, working with another person to write assignments is not acceptable. Your answers must be your own and in your own words. Referencing Harvard Referencing (CCE Style) First Edition 2013 should be followed for both in-text and listing references. This downloadable document can be found in our CCE portal at: http://portal.cce.edu.om/member/contentdetails.aspx?cid=628 Instructions 1. Plagiarism is a serious offence. In case of any plagiarism detected, penalty will be imposed leading to zero mark. 2. Course work and reports should be solved by the individual/group. 3. Course work and reports should be submitted on time and submission after deadline will be marked zero. 4. Course work should be submitted with an appropriate cover page, which can be obtained from the departmental assistant at the department. 5. Name, student identification and title of the course work to be written clearly and legibly on the cover page. 6. The completed course work is to be submitted to the departmental assistant on or before the deadline and record your name, date of submission and signature in the book with the departmental assistant. Grading of Course work BSc (GCU) Programmes Excellent contribution 70% and above Good Contribution 60% - 69% Average Contribution 50% - 59% Adequate Contribution 40% - 49% Inadequate Contribution 30% - 39% Not meeting the outcomes Less than 30% Course Work Description: Planned maintenance has to begin with a plan in mind. Developing preventive maintenance tasks or procedures for plant or facility without a solid plan will result in inconsistent and unreliable procedures. Because it is important to document the development process, build-in consistency, and develop a good understanding of expected results, the Equipment Maintenance Plan is a powerful tool. (Reference: https://www.lce.com/Developing-Equipment-Maintenance-Plans-1113.html). Each student is required to prepare a maintenance plan for a process industry based on minimum 10 working stations while keeping in view the following task: 1. A descriptive title for each maintenance task to be performed 2. A frequency assigned for performing of each task 3. Assignment of a specific craft or workgroup and the number of each craft or workgroup required to perform the task 4. Equipment condition required for performance of the task (i.e. running or shut down) 5. Type of Work – Preventive Maintenance, Predictive Maintenance, Corrective Maintenance etc. 6. Procedure number – Unique identifier for the task, or file name if linked to another document that gives the individual task instructions 7. Estimated time to perform the task 8. Special tools, materials and equipment required to perform the task Task Expected to complete: Based on the maintenance plan, prepare a brief report, outlining: Task No. Description Task Marks 1. DESCRIPTIVE TITLE (Introduction to the maintenance plan problem and its detailed explanation) 10 2. SCOPE, VALUE AND FEASIBILITY (The scope of the plan and its importance to feasibility study) 05 3. CRITICAL ANALYSIS ON MAINTENACE PLAN (Design methodology and approach according to the estimated time based on equipment condition and type of work) 30 4. DATA ANALYSIS OF THE PLAN (Application of relevant data, other data interpretations, graphs, activity flow charts, Gantt charts etc.) 40 5. CONCLUSION (The conclusion based on the plan , future work identification and student recommendation for alternate methods) 15 TOTAL 100 Note: Report must contain maximum 1000 to 1500 words. Name and Signature of Module leader Mr. Muhammad Mumtaz Mirza Date: 20.01.2017