Team 10 Team Members: 1- Abdul 2- Tom 3- Ishan 4- Ali 5- Mohammed 6- MwaiProject Targets: • Carrying • Sorting • Delivering • DepositingBreakdown Problem 1. Collecting 6 different balls 2. Sorting golf balls from others 3. Taking balls from position to another position 4. Depositing balls into the correct receival binFormulating Problem Costumer Needs: # Needs Importance 1 Carry Balls 8 2 Getting balls from another place 4 3 Depositing balls into new place (receival bin) 7 4 Fully Automatic system 6 5 As light, as possible 3 6 As fast as possible 4 7 As logical as economical price 3 8 As simple as possible 7 9 Sustainable 2 10 As safe as possible 3 11 Rugged 7 12 As accurate as possible 3Formulating Problem Costumer Needs Versus Metrics: Metrics Time Length Weight Height Width Cost Speed Accuracy Affordability Manufacturability Needs 1 Carry Balls • • • • • • • • 2 Getting balls from another place • • • • 3 Depositing balls into new place (receival bin) • • • • • • • 4 Fully Automatic system • • • • • • 5 As light, as possible • • • 6 As fast as possible • • • • 7 As logical as economical price • • • 8 As simple as possible • • • • • • • 9 Sustainable • • 10 As safe as possible • • • 11 Rugged • • • • • • • 12 As accurate as possible • • • 13 Stay on the track • • •Formulating Problem Target Specification: M. # Needs # Metrics Imp. Unit Targets Acceptable Ideal 1 1,2,5,6 Time 3 S 100 <100 2 4,8,11 Length 4 mm 400 <400 3 4,5,6,8,11 Weight 4 Kg 4 <4 4 3,4,8,11 Height 4 mm 400 <400 5 3,4,8,11 Width 4 mm 400 <400 6 2,7,8 Cost 2 AU$ 120 <120 7 2,3,4,5,6 Speed 5 S 100 <100 8 1,3,4,6,10,11,12,13 Accuracy 5 % 93.69% 100% 9 1,2,3,7,8,9,10,11,12,13 Affordability 3 Binary No Yes 10 1,3,7,8,9,10,11,12,13 Manufacturability 5 Binary Yes YesFormulating Problem Full System (Repot) Sub-Systems Collecting System Sorting System Delivering System Depositing System Collect Balls Simple Accurate Fast Automatic Fast Deliver Balls Accurate Deposit Balls Accurate FastConcept Development Collecting System Part 1: Funnel Weight Light Speed - Cost effective High Size D: 150 mm Simplicity Yes Sustainability Yes Safe Yes Rugged Yes Accuracy 100% Manufacturability 3D Printer Part 2: Rectangle Chamber Weight Light Speed - Cost effective Low Size 150 mm x 302 mm Simplicity Yes Sustainability Yes Safe Yes Rugged Yes Accuracy 100% Manufacturability Laser CutConcept Development Sorting System Part 1: Mohammed’s Box Weight Heavy Speed Slow Cost effective Cheap Size 2052 cm3 Simplicity Yes Sustainability Yes Safe Yes Rugged Yes Accuracy 70% Manufacturability Laser Cut & Water jetConcept Development Sorting System Part4: V2-Colour Sensor Weight Light Speed Slow Cost effective Expensive Size 792 cm3 Simplicity Yes Sustainability Yes Safe Yes Rugged Medium Accuracy 93.69% Manufacturability 3D Printer Part3: v1-Color Sensor Weight Light Speed Slow Cost effective S.Expensive Size 792 cm3 Simplicity No Sustainability Yes Safe Yes Rugged No Accuracy 50% Manufacturability 3D PrinterConcept Development Sorting System Part 2: Tom’s Spring Box Weight Heavy Speed Slow Cost effective Expensive Size 663.325cm3 Simplicity No Sustainability Yes Safe Yes Rugged Yes Accuracy 30% Manufacturability Laser CutConcept Development Sorting System Part 5: Balls Stairs Weight Light Speed Fast Cost effective Expensive Size 511.2 cm3 Simplicity Yes Sustainability Yes Safe Yes Rugged Yes Accuracy 93.69% Manufacturability 3D PrinterConcept Development Sorting System Part 6: V2- Balls Stairs Weight Light Speed Fast Cost effective Cheap Size 511.2 cm3 Simplicity Yes Sustainability Yes Safe Yes Rugged Yes Accuracy 93.69% Manufacturability Laser cutConcept Development Delivering System Part 1: 3 Wheels base Weight Light Speed - Cost effective 39.90 AU$ Size - Simplicity Medium Sustainability Yes Safe Yes Rugged No Accuracy 100% Manufacturability Jay car store Part 2: 4 Wheels base Weight Light Speed - Cost effective 49 AU$ Size - Simplicity Medium Sustainability Yes Safe Yes Rugged no Accuracy 100% Manufacturability Jay car storeConcept Development Depositing System Part 1: Pistons Weight Light Speed Medium Cost effective Medium Size Small Simplicity Medium Sustainability Yes Safe Yes Rugged Yes Accuracy 100% Manufacturability 3D printer Part 2: Elevator Weight Light Speed Fast Cost effective Cheap Size Small Simplicity Yes Sustainability Yes Safe Yes Rugged Yes Accuracy 100% Manufacturability Laser cutProposed Concepts Collecting System Weight ~0.3690Kg Area ~0.370m2 Material Acrylic Speed Fast Sorting System Weight ~1Kg Area ~0.357m2 Material Acrylic Speed Fast Depositing System Weight ~0.406Kg Area ~0.324m2 Material Acrylic Speed Fast Delivering System Weight ~ 0.789 Kg Area ~0.609 m2 Material Acrylic Speed FastProposed Concepts Other Machine ElementsProposed SolutionProposed Solution Start zone Robot Weight ~3.5 Kg Bin Torque 0.0784532 N.m Gear Ratio 48:1 1200 mm 575 mm 1500 mmMechatronics System Flow Chart Start Press Start Button Wait for 20 Seconds for payload Move Forward for defined velocity Turn Right 90 Degrees Move Forward for defined velocity Deaccelerate Front Button Pushed End Steeper Motor Re-write Code Run Yes No Move Forward for defined velocity Turn Left 90 DegreesMechatronics System ComponentsMechatronics System ❖ Using Dc motor Controller ❖ Steeper Motor directly connected to ArduinoManufacturabilityManufacturability Part Name QYT Material Thickness Manufacturability Collecting System Side 1 2 Acrylic 6 mm Laser Cut Side 2 2 Acrylic 6 mm Laser Cut Sorting System Blue Sorter 1 Acrylic 6 mm Laser Cut Yellow Sorter 1 Acrylic 6 mm Laser Cut Black Sorter 1 Acrylic 6 mm Laser Cut Thin Side 2 Acrylic 6 mm Laser Cut Width Side 1 1 Acrylic 6 mm Laser Cut Width Side 2 1 Acrylic 6 mm Laser CutManufacturability Part Name QYT Material Thickness Manufacturability Delivering System Base 1 Acrylic 3 mm Laser Cut Depositing System Rod Connector 1 ABS 6 mm 3D Printer Other Holders 2 Aluminium 3 mm Water Jet Tolerances 1. Manufacturing -+ 0.1 mm 2. Balls Sorters -+ 0.5 mmFuture Work Breakdown Problem ❖ Assembly and programme the solution ❖ Calculate Velocity, speed and etc ❖ Develop to fit Warman Competition Rules (Maybe)